All case studies Case study · Manufacturing

How to make sure you produce as per the last reference?

ClientSchneider Electric
SectorManufacturing · Tier-1 electrical equipment
ScopeTechnical drawing to operator instruction, automated
Delivered2026

A spec change used to trigger a full cycle. An engineer pulled the latest drawing, opened the old instruction, compared them, rewrote by hand, sent for validation, and made sure it reached the line. One engineer, per update, every update.

01 – The result
−90%

Execution time per operator-instruction update

3 → 1
Stages requiring an engineer
Reviewing
Replaces the rewriting task
Same day
Turnaround, spec change to line
A Schneider Electric technician working on an Okken low-voltage switchboard cabinet.
Where it lives

The Okken line, on the shop floor.

Okken is Schneider Electric's modular low-voltage switchboard for large industrial, tertiary, and infrastructure sites. The pipeline ships operator instructions for the cabinets you see here. The ones that end up in plants, data centres, and heavy industry across Europe.

The product

Ellen's desk. One review surface, every gap flagged.

Ellen is the engineer who owns the final call. The desk shows her the schematic, every part the pipeline refused, every gap it could not resolve, and the accuracy of the current run. She reviews, she decides, the line moves.

Ellen Desk · electrical schematic consistency review, with refuse and gap counters, accuracy indicator, and per-part decision tickets.
Front end · Ellen Desk Schematic on top, KPIs across the middle (refuse, gaps, aligned, resolved, unit cost), and one decision ticket at a time below. Every call the pipeline is unsure about lands here with the exact evidence attached.
02 – The problem

Transcription work, wearing an engineering job title.

Schneider's site builds a large volume of engineered assemblies. Each one carries a stack of technical documents that flow through several enterprise systems: the CAD model, the electrical schematic, the bill of materials in the PLM, the same bill of materials again in SAP, the operator instructions on the shop floor.

When a specification changed, even by a single part reference, the operator instruction had to be updated to match. An engineer opened the new drawing. Opened the old instruction. Compared them section by section. Retyped the change. Ran it through validation. Then made sure it reached the line. High-skill people, low-judgement content. Every update, every time.

The real cost was the lag between design intent and shop-floor reality. Between the moment a spec changed and the moment the operator saw the change, mistakes had time to happen.

03 – What we built

Three chained pipelines. Deterministic where it can be, AI where it must be.

We split the job into three chained pipelines. Each one has a single responsibility and its own evaluation. Deterministic Python handles the heavy lifting on the pages: splitting, cropping, cleaning. Language-model inference is reserved for the two moments that need reading comprehension.

Stage 1

Vision extraction of the drawing

The drawing is opened and sliced into semantic regions. A vision model reads each region and returns structured JSON of every callout, dimension and part reference. Consistency is verified before the data moves on.

Stage 2

Column-level parsing of the schematic

The electrical schematic is column-split with computer vision. Each column is handled independently by a lighter language model. Small units, tight prompts, one job per call. The failure mode of any one column stays local.

Stage 3

Merge to operator instruction

The clean drawing data and the parsed schematic are reconciled into a single structured payload. That payload is rendered into the plant's operator-instruction format. The engineer receives it pre-written, ready to review.

Architecture at a glance

The pipeline, at a glance.

Schneider Electric operator-instruction pipeline Three-stage pipeline. A technical drawing enters at the left, is processed through vision extraction, column-level parsing, and a deterministic merge, then leaves at the right as a ready-to-review operator instruction. Deterministic Python steps carry the flow; AI language-model inference runs only where reading comprehension is required. INPUT Technical drawing PDF 1 per spec change STAGE 1 · VISION EXTRACTION DETERMINISTIC Slice into regions Python · PyMuPDF · OpenCV AI Read each region GPT-4o Vision → structured JSON DETERMINISTIC Verify consistency Schema + cross-check callouts · dimensions · part refs STAGE 2 · COLUMN PARSING DETERMINISTIC Column split Computer vision AI · PER COLUMN Parse each column GPT-4o-mini tight prompts · one job / call DETERMINISTIC Assemble columns Isolated failure per column schematic · parsed rows STAGE 3 · MERGE & RENDER DETERMINISTIC Reconcile payload drawing + schematic DETERMINISTIC Render to plant format operator instruction template ready-to-review draft OUTPUT Operator instruction engineer reviews LEGEND Deterministic step (Python) AI step (language / vision model) Data flow Final delivery to engineer RUNS INSIDE · MICROSOFT POWER AUTOMATE · SHAREPOINT · EXCEL ONLINE 3 CHAINED PIPELINES · INDEPENDENT EVALS · CORPORATE PERIMETER
04 – Before / after

The engineer stopped rewriting, and started reviewing.

Before, per spec change

  • Pull the latest drawing.
  • Open the previous operator instruction.
  • Compare them by eye.
  • Rewrite the instruction by hand.
  • Send it for validation.
  • Make sure it reaches the line.

After, per spec change

  • The updated spec goes in.
  • The production-ready instruction comes out.
  • The engineer reviews instead of rewrites.
05 – Under the hood

Built to live inside a locked corporate Microsoft environment.

Schneider's operational environment is Microsoft-native and locked down. No admin rights on engineering laptops. No arbitrary Node runtimes. No free-form Python. The orchestration layer was rebuilt on Microsoft Power Automate so the pipeline runs inside the corporate perimeter. The computer-vision steps sit in a container the plant IT team can review and approve.

Orchestration Microsoft Power Automate

Runs inside Schneider's corporate M365 tenant. Works without admin rights on engineering laptops. Every flow is reviewable by the plant IT team.

OCR & vision extraction Mistral

Runs OCR on each sliced page region and returns structured JSON of every callout, dimension, and part reference. Chosen for accuracy on technical drawings and EU-hosted inference.

Local LLM · column parsing Ollama

Parses each schematic column with an Ollama-hosted model running on-prem. One column, one tight prompt, one job per call. Data stays inside the plant perimeter.

Page processing Python · PyMuPDF · OpenCV · Tesseract

Deterministic slicing, cropping, and OCR. Runs in an approved container the plant IT team can review, audit, and pin to a version.

Storage & sharing SharePoint + Excel Online

Every artefact stays inside Schneider's M365 perimeter. Audit trails included. Engineers open drafts in the same tool they already use for everything else.

Delivered as Three chained pipelines · independent evals

Each stage is tested in isolation with its own evaluation set. A regression in one pipeline never blocks the others.

Same problem shape?

If your engineers are still transcribing, we can show you what to automate first.

Apply for a Free Build